But the commercial reality of compostable flexible packaging is far more complex. Between evolving sustainability mandates, limited composting infrastructure, and real-world performance challenges, compostable films can sometimes create more questions than they solve.

At Sev-Rend, we believe in clear, practical sustainability, the kind that works both for the planet and for your bottom line. Let’s explore what’s really happening behind the compostable conversation and how brands can navigate it with confidence.

The Consumer Perception vs. Industry Reality Gap

To the average shopper, compostable packaging means one thing: it’s “green.” It feels better, sounds better, and suggests that what’s inside comes from a company doing the right thing.

However, there’s a growing disconnect between what consumers believe compostable means and what’s actually possible in the supply chain.

Here’s the truth: the U.S. and Canada currently have fewer than 200 industrial composting facilities that can accept and properly process compostable plastics — and even fewer that take flexible film. In most municipalities, compostable packaging ends up in the landfill where it degrades no faster than traditional plastic.

Add to that the fact that not all “compostable” materials break down under home composting conditions, many require high heat and specific microbial activity, and the perception of “planet-friendly packaging” starts to lose its footing.

At Sev-Rend, we don’t shy away from this reality. Instead, we help our customers make informed decisions about material selection based on where and how their products are sold, used, and disposed of. 

What Makes Compostable Flexible Packaging Different

Flexible packaging, pouches, films, and roll stock that keep food products fresh and appealing, is one of the most dynamic areas of packaging innovation. It’s lightweight, customizable, and efficient to ship. But when it comes to compostable versions, the material science gets tricky.

Compostable flexible packaging is typically made from bio-based polymers such as PLA (polylactic acid) or PBAT (polybutylene adipate terephthalate). These materials are engineered to break down under specific conditions, but they come with tradeoffs that businesses can’t ignore.

For instance:

• Barrier properties — Compostable films often have weaker moisture and oxygen barriers, which can reduce product shelf life.

• Seal integrity — Heat sealing can be inconsistent with certain bio-based films, impacting packaging strength.

• Machinability — Flexible compostable materials may require equipment adjustments or slower run speeds, which adds production cost.

Imagine a frozen produce brand switching to a compostable steamer bag only to discover that the material fogs under cold conditions or tears too easily in transit. The result? Food waste,  the very thing the packaging was supposed to prevent.

That’s why at Sev-Rend, our approach is holistic. We evaluate performance, lifecycle impact, and end-of-life feasibility before recommending any sustainable packaging solution.

The Economics Behind Compostable Packaging

The cost of compostable films can be two to three times higher than conventional plastics, driven by limited resin availability, specialized production, and required certifications like ASTM D6400 or BPI compostability. While those certifications help verify environmental claims, they also add layers of testing and documentation that increase lead times and cost.

Even when brands are willing to pay more for compostable flexible packaging, they often find that the supply chain, from converting to consumer disposal, isn’t yet ready to support it at scale.

This is where Sev-Rend’s sustainability partnership model comes in. We work with companies to balance performance and purpose by identifying materials that meet retailer-driven sustainability goals, like reducing virgin plastic use and increasing recyclability, while maintaining commercial viability. Sometimes, the smarter move is choosing a recyclable mono-material film or a bio-ABLE solution designed to degrade without leaving microplastics behind.

In other words, there’s more than one path to sustainability, and the best one depends on your product, process, and performance needs.

Common Misconceptions About Compostable Flexible Packaging

Despite growing interest, there’s still a lot of confusion about what compostable packaging can and can’t do. Let’s unpack three of the most common myths we hear from customers.

Myth #1: Compostable = Recyclable

They’re often used interchangeably, but compostable and recyclable materials are not compatible. Compostable packaging should never be placed in recycling bins, it contaminates the recycling stream, making recovery more difficult and expensive.

Myth #2: Compostable Packaging Solves Waste Issues

Without a functioning composting infrastructure, compostable packaging doesn’t actually reduce landfill waste. In fact, when compostable materials end up in landfills, they break down anaerobically and release methane — a greenhouse gas more potent than CO₂.

Myth #3: Compostable Always Outperforms Conventional Films

While compostable films are innovative, they don’t yet match traditional SR-Film or recyclable PE films in terms of shelf life, durability, or moisture resistance. For high-performance applications, like frozen food or produce packaging, these factors directly affect food safety and profitability.

Myth #4: Compostable Material Is Worth the Extra Cost

Compostable films are often two to three times more expensive than traditional flexible packaging — and that premium rarely delivers a strong ROI. On top of the higher cost, compostable resins can be difficult to source in large volumes, causing supply chain delays and production issues. When you factor in cost, availability, and limited end-of-life impact, compostable materials often don’t deliver the value companies expect.

Performance-Based Sustainability: How Sev-Rend Leads the Way

At Sev-Rend, sustainability isn’t viewed through a single lens — it’s a balance of every factor that matters to your business. We help brands find the best of all worlds: packaging that’s better for the planet, protects your bottom line, performs consistently, and can be sourced at scale without supply chain surprises.

Our Bio-ABLE flexible packaging line is a great example. It’s designed to degrade within 24 months after disposal, leaving behind zero microplastics, while maintaining the clarity, seal strength, and durability our clients expect. This innovation allows brands to meet retailer-driven goals without sacrificing efficiency or quality.

Meanwhile, our SR-Film series leverages lightweight, recyclable materials that help reduce carbon and waste by 3% year over year — directly supporting 2025 sustainability guidelines.

Behind these products is a team dedicated to helping clients navigate the complex sustainability landscape. Our experts guide brands through decisions about materials, certifications, and compliance with new Extended Producer Responsibility (EPR) regulations. Whether it’s frozen food pouches, produce netting, or lidding film, we help companies choose the material that best balances cost, performance, and end-of-life responsibility.

The Future of Flexible Packaging Is Both Sustainable and Smart

The future of flexible packaging will blend innovation with practicality: films that protect freshness, maintain shelf life, and minimize environmental impact — without sacrificing cost efficiency or consumer appeal.

At Sev-Rend, we’re shaping sustainability trends. Our team continues to develop and refine materials that meet evolving environmental standards while keeping your products protected, visible, and retail-ready. 

Ready to explore sustainable flexible packaging that performs? Talk to one of our packaging experts today and discover a smarter way to meet your sustainability goals, one that’s built for the real world, not just the label.

The post The Commercial Realities of Compostable Flexible Packaging and Common Misconceptions appeared first on Sev-Rend.

Tags and labels are the jewelry of produce packaging — designed to accentuate, not distract. These little details are a chance to make your product shine, to represent your brand, and to tell a sustainability story in a way that’s visible and memorable.

Why Packaging Details Matter More in 2025

Packaging is under the microscope in ways it never has been before. Extended Producer Responsibility (EPR) legislation and retailers are requiring measurable reductions in virgin plastics, higher recycled content, and clear end-of-life outcomes. Along with retailers, consumers are expecting more sustainable products on the shelves. 

This means it’s no longer enough to focus only on bags, pouches, or rollstock. Every element of packaging, including tags and labels, must play a role in meeting performance, branding, and sustainability goals.

And because they’re small, versatile, and relatively easy to update, tags and labels are often the fastest way for brands to move the needle.

Right-Sizing Packaging: Less Is More

The most sustainable packaging decision is often the simplest: use only what’s needed. By right-sizing formats to match the commodity, brands can eliminate unnecessary materials while maintaining branding impact.

• Apples: Stand-up pouches are a strategic way to increase brand awareness and encourage larger quantity purchases.
• Citrus and avocados: Net bags remain important for protection. While some packs use a well-designed tag with the net to replace bulkier plastic sleeves, the avo and citrus net bags most popularly pair with SR Film for the majority of pack styles. This SR Film pairing helps reduce overall material.
• Potatoes and onions: Heavier items require durable net bags, but the tag carries the branding, disposal guidance, and compliance details.

Right-sizing ensures packaging supports the product while minimizing its footprint — and tags are the piece that makes the branding pop.

Beyond the Package: Tags and Labels as a Major Lever

Aside from the packaging itself, tags and labels can be a major lever for sustainability. Across millions of units, the material choice in a small tag adds up to significant impact.

At Sev-Rend, we’re helping many growers and packers become more sustainable with our new biodegradable paper tags that reduce impact on the environment compared to conventional material options.

These upgrades are simple to implement but meaningful in effect — helping brands meet retailer standards while ensuring their product still looks great on the shelf.

Storytelling in Small Spaces

Tags and labels are a way to quickly tell your sustainability story. They often carry the information that both retailers and shoppers notice first, making them the perfect vehicle for sustainability messaging.

Brands are using them to:

• Add sustainability icons (recyclable, compostable, biodegradable).
• Provide disposal instructions that guide responsible consumer behavior.
• Include QR codes linking to sourcing transparency or sustainability data.
• Highlight cause marketing campaigns, such as initiatives supporting breast cancer awareness.

A tag may be small, but it’s a visible, repeatable way to reinforce a brand’s values and credibility.

Building Trust with Retailers and Shoppers

Retailers expect brands to go beyond the looks to provide evidence that sustainability claims are accurate. It’s critical to find a tag supplier who supports your brand with sustainability expertise to validate claims and ensure alignment with retailer frameworks.

This dual focus on design and data ensures brands avoid greenwashing risks while building consumer trust. It’s about delivering packaging that performs, looks good, and meets standards without compromise.

Category Playbook

Apples → Stand-up pouches: strong shelf appeal and branding opportunities

Citrus → Net bag + Tags: balanced protection and reduced plastic.

Onions/Potatoes → Net bag + bio-ABLE tags: durability plus sustainability.

Avocados → Net bag + SR-Film: packaging that educates on ripeness and sustainability.

Frozen foods → Stand-up pouches: durable enough for cold chain with sustainable substrates that doesn’t sacrifice performance.

Thoughtfully designed tags and labels can help your products shine, carry the brand story, and demonstrate sustainability progress in a way that resonates with both retailers and consumers.

Ready to start your label design? Connect with a tag expert. 

The post Beyond the Bag: How Tags & Labels Drive Sustainable Branding appeared first on Sev-Rend.

For brands that rely on packaging to protect product and elevate shelf presence, a nimble supply chain starts with one critical element: the right packaging partner. Here are three ways to build agility into your supply chain, with a heavy focus on flexibility, responsiveness, and relationships.

1. Work With Domestic Suppliers That Prioritize Responsiveness

When things are unpredictable, every day matters. Working with a domestic supplier, especially one that produces flexible packaging, can make the difference between a product launch that lands and one that lags.

At Sev-Rend, our manufacturing facility is located in the heart of North America, allowing us to deliver custom packaging with unmatched lead times throughout the U.S., Canada, and Mexico. That means you’re not waiting on trans-ocean freight or gambling on global disruptions. You’re getting what you need—when you need it.

Flexible packaging formats like roll stock, pouches, and SR-Film give your team the agility to scale up or pivot quickly without the overhead of bulky packaging formats or long overseas timelines. Whether you’re navigating crop yield swings or last-minute retailer updates, flexible packaging offers the format adaptability and speed-to-market that your brand needs to stay ahead.

2. Choose a Partner Who’s Willing to Flex With You

Agility goes beyond geography, it’s also about mindset and approach. A truly agile packaging partner thinks alongside you, plans for the unknown, and shows up when it counts.

Here are a few key questions you should be asking your packaging supplier:

• How fast can you ship products once I place an order?
• Can you hold inventory for me and release it on demand?
• When there’s a problem, who do I call—and will it be a human?

These aren’t just convenience questions. They’re operational necessities. With Sev-Rend, you’re not funneled into an automated system or told to “submit a ticket.” You have direct access to our real team—people who know your business, understand your challenges, and are empowered to help.

Plus, we offer inventory holding options for recurring programs, so you’re not stuck waiting weeks to replenish high-volume SKUs. This reduces the need for over-ordering and warehouse bloat, while still giving you peace of mind that the product is ready to move when you are.

3. Build a Relationship That’s Built for the Long Haul

Flexible Packaging works best when backed by a flexible team. 

It’s easy to think of packaging as a transaction—an order in, a shipment out. But the most resilient supply chains are built on real relationships.

At Sev-Rend, we take that seriously. We consider ourselves an extension of your team, not just a vendor. That means giving proactive updates, collaborating on custom solutions, and delivering honest communication every step of the way. You’ll never have to wonder who your point of contact is or how to escalate an issue. We’re here, and we’re human.

We also understand that agility isn’t just about speed. It’s about adaptability to changing goals, from sustainability targets to food safety certifications. Whether you’re rolling out a new eco-conscious product line or updating materials to meet retailer mandates, our team is right there with you, providing compliant, high-performance packaging that evolves with your brand.

4. Get Ahead of Retailer Sustainability Mandates Before They Hit

Nothing throws a wrench into your production plan like a surprise packaging mandate from a major retailer. Whether it’s a sudden demand for 20% post-consumer recycled content or shifting rules on compostability claims, sustainability requirements can change overnight—and your packaging needs to be ready.

This is where Sev-Rend goes beyond product and becomes a true sustainability partner. Here’s how:

• Retail-Ready Materials: Our flexible packaging lines include materials engineered with sustainability built in—bio-ABLE, PCR-ABLE, and recyclable films that meet or exceed major retailer requirements. They’re sourced domestically, priced reasonably, and manufactured right here in the U.S.
• Guidance & Forecasting: We stay on top of evolving sustainability benchmarks across retailers—so our customers don’t get caught off guard. We provide updates and insights on what’s coming next, helping you make proactive changes instead of reactive pivots.
• Retailer Portal Support: Our team works with you to upload sustainability data into retailer platforms accurately and efficiently. You’re not left guessing or scrambling when deadlines loom.
• Customer Sustainability Portal: Sev-Rend offers clients access to a dedicated portal packed with tools, guidance, retailer standards, and news—all in one place. It’s your home base for keeping your packaging program compliant, competitive, and future-ready.

A Smart, Agile Supply Chain Starts With the Right Packaging Partner

In today’s fast-moving landscape, agility can’t be an afterthought. It needs to be baked into every part of your operation—starting with the way you package your products.

From domestic manufacturing and flexible packaging solutions to responsive communication and long-term partnership, Sev-Rend helps brands stay ready for whatever comes next.

Need to bring more agility into your packaging program? Let’s talk. Connect with an expert and let’s build something smart together.

The post Your Supply Chain: 4 Smart Ways to Stay Agile with Flexible Packaging appeared first on Sev-Rend.

Frozen food manufacturers must balance sustainability goals with operational efficiency and retailer expectations. That’s why the focus needs to be on solutions that align with today’s business realities—materials that support sustainability efforts while maintaining performance and efficiency in the supply chain.

The Challenges of Sustainable Packaging in Frozen Food Applications

Frozen food packaging has distinct requirements compared to fresh, shelf-stable, or refrigerated food packaging. Unlike products that require oxygen barriers to extend shelf life, frozen foods rely on the freezing process itself for preservation. This means that barrier protection against oxygen or moisture absorption is generally not a primary concern.

However, barrier properties do play a role for specific frozen food applications, particularly steamable packaging that is designed to be cooked in the microwave. These packages must regulate steam pressure while maintaining integrity during cooking.

Key Challenges for Frozen Food Packaging

• Cold-Temperature Durability: Packaging must remain flexible and resist brittleness and cracking at freezer temperatures. Some sustainable materials become brittle at low temperatures, leading to breakage or compromised seals.
• Structural Integrity: Packaging needs to withstand handling, stacking, and transport in frozen distribution without puncturing or failing. 
• Seal Strength: Even without strict barrier requirements, strong seals prevent leaks or freezer burn.
• Microwave Venting (for Steamable Products): Steamable frozen packaging requires controlled venting capabilities to prevent package rupture during heating.
• Sustainability & Compliance: Packaging must align with retailer sustainability goals (such as Walmart’s requirement for 20% PCR content) while maintaining operational efficiency.

For sustainability to work in frozen food, solutions must be practical, scalable, and aligned with both business and environmental goals.

Evaluating Sustainable Packaging Solutions for Frozen Foods

With many sustainable materials entering the market, it’s important to separate what’s available from what’s viable for frozen food applications. Below, we assess key packaging options through the lens of performance, sustainability impact, and business feasibility.

1. Recyclable Films

Recyclable films offer a realistic and scalable option for frozen food manufacturers looking to reduce environmental impact while maintaining packaging performance. Unlike compostable materials, they integrate into existing recycling systems, making them a more straightforward step toward sustainability.

Why Recyclable Films Make Sense for Frozen Food:

• Retains flexibility at low temperatures, preventing brittleness and cracking.
• Works with existing packaging equipment, reducing the need for operational adjustments.

2. Compostable & Degradable Packaging

Compostable and degradable packaging continues to gain interest, but in frozen food, its practicality is limited. While these materials work well in some applications, they present specific challenges in frozen storage.

Key Considerations for Compostable Packaging in Frozen Foods:

• Cold-Temperature Performance: Some compostable materials become brittle in freezing temperatures, leading to breakage or seal integrity issues.
• Moisture Resistance: Condensation can weaken some biodegradable films, impacting performance.
• Limited Infrastructure: Compostable packaging must be processed at an industrial composting facility, and only 15% of U.S. composting facilities currently accept it.

3. PCR (Post-Consumer Recycled) Packaging

For many frozen food manufacturers, PCR (Post-Consumer Recycled) plastic is the most practical way to balance sustainability with packaging performance. PCR materials reduce reliance on virgin plastics while maintaining the necessary strength and flexibility for cold storage applications.

Why PCR Works for Frozen Packaging:

• Readily available material that meets 2025 retailer requirements (20% PCR content, 15% virgin plastic reduction).
• Performs well in cold temperatures, retaining flexibility without becoming brittle.
• Integrates into existing packaging systems, allowing for an easier transition.

Strategies for Compliance Without Overhauling Your Packaging Process

Sustainable packaging in the frozen food industry must be both environmentally responsible and operationally viable. While new materials continue to emerge, the focus should remain on solutions that integrate seamlessly into existing supply chains and meet business objectives.

• Choose materials that meet compliance while maintaining efficiency.
• Work with packaging partners who can navigate sustainability regulations.
• Ensure your packaging choices align with retailer expectations to maintain competitive positioning.

Key 2025 Retailer Requirements to Consider

• Current Industry Standard: 20% PCR content and 15% reduction in virgin plastic.
• Looking ahead: Some retailers (such as Walmart) have committed to 100% recyclable, reusable, or industrially compostable packaging by 2025.

To learn more about how sustainability requirements are developing and viable packaging options, download our The 2025 Sustainable Food Packaging Guide for U.S. Packers.

The post Quick Guide to Sustainable Frozen Food Packaging appeared first on Sev-Rend.

We understand the pressure you’re under to find packaging options that meet these demands without sacrificing your bottom line. In this article, we break down two of the most talked-about materials in sustainable packaging—Post-Consumer Recycled (PCR) and degradable plastics—and explore how to make the best choice for your business.

Definitions and Key Differences

What is PCR?

Post-Consumer Recycled (PCR) materials are made from recycled products, such as used plastics, that have been reprocessed into new packaging materials. Using PCR helps close the recycling loop and reduces the need for virgin plastics, which supports the goal of a circular plastics economy many countries are striving for. Because PCR plastic is fairly easy to source compared to other sustainable materials and doesn’t require any novel manufacturing process, many retailers identify PCR plastic as a critical steppingstone to their larger sustainability initiatives. Many of the 2025 retailer packaging requirements outline a percentage of PCR that your packaging needs to have in it.

What is Degradable?

Degradable materials are plastics engineered to break down more quickly than traditional plastics under specific conditions. Sev-Rend’s bio-ABLE packaging, for example, begins degrading within twenty-four months in marine or terrestrial environments and leaves no microplastics behind.

Biodegradable vs. Degradable: What’s the Difference?

While the terms are often used interchangeably, they are not the same. Biodegradable materials are broken down by microorganisms into natural elements like water, carbon dioxide, and biomass within twelve months. Degradable plastics, on the other hand, undergo a chemical process that breaks their molecular structure, making them disintegrate faster than traditional plastics, but they may take longer than twelve months and require specific environmental conditions to do so.

Choosing the Right Supplier

Finding the right supplier can make or break your sustainability strategy. Here’s what to look for:

A Reliable Partner

Choose a supplier who prioritizes your business’s unique needs over one-size-fits-all solutions. At Sev-Rend, we specialize in tailoring sustainable packaging to your operation, ensuring it works seamlessly in your production lines.

Expertise in Regulatory Requirements

The landscape of sustainability regulations is complex and constantly evolving. Retailer-driven mandates, like Walmart’s requirement for 20% PCR content and 15% virgin plastic reduction by 2025, and legislation such as Extended Producer Responsibility (EPR) laws, can create significant challenges for food packers and growers. Finding a partner to help you navigate these rules is essential not only to maintain shelf space but also to position your brand as a leader in sustainability.

At Sev-Rend, our in-house sustainability experts help you do exactly that. We’re dedicated to staying ahead of industry changes and helping you do the same. With our EcoVadis certification and in-house GRI-certified expert, Mark Hoppenjans, we simplify the complexity for you. 

We make sure you stay ahead of the curve by: 

• Monitoring regulatory shifts to ensure you remain compliant.
• Providing actionable insights into how changes affect your operations.
• Tailoring packaging solutions to meet specific retailer requirements and local legislation.

Key Questions to Ask a Supplier

1. Can your solutions meet my production and sustainability goals?
2. Do you offer materials that comply with retailer mandates for PCR content or other alternative packaging solutions?
3. Are your materials strategically sourced to minimize supply chain disruptions and environmental impact?

In today’s competitive landscape, choosing the right packaging isn’t just about sustainability—it’s about ensuring your business thrives while meeting growing environmental expectations. Whether you’re looking for degradable materials like bio-ABLE or PCR solutions like pcr-ABLE, we have the expertise and products to support your goals.

Ready to switch to smarter packaging? Connect with a sustainable packaging expert today to discuss your needs. 

The 2025 Sustainable Food Packaging Guide for US Packers

A clear, practical guide to upcoming 2025 retailer packaging and material requirements.

The post Degradable vs. PCR: Which Sustainable Packaging Solution is Right for Your Business? appeared first on Sev-Rend.

EU Food Packaging Regulations

Key Regulatory Frameworks

In the EU, food packaging must meet strict rules that cover food safety and protect the environment. Several key regulations apply:

The Switch from PPWD to PPWR

The EU Packaging and Packaging Waste Directive (PPWD) has long served as the foundation for all packaging rules within the EU and has been one of the most important sets of regulations to understand as a grower or packer of packaged food products. However, in November 2024, the EU passed a new set of laws called Packaging and Packaging Waste Regulations (PPWR) that will replace the PPWD. The introduction of PPWR marks a huge shift from directive guidelines found in the PPWD to much more enforced regulation on recyclability, labeling, recycled content, waste reduction, and more. 

The Packaging and Packaging Waste Regulation (PPWR) introduces comprehensive measures to reduce packaging waste and promote sustainability. As a grower/packer aiming to sell products in the EU, it’s essential to understand and comply with these requirements. Here’s a summary of the key provisions:

Packaging Design and Minimization

1. • Reduction of Empty Space: By January 1, 2030, packaging must be designed to minimize empty space, with a maximum allowable empty space ratio of 50%.
   • Prohibited Packaging Formats: Certain single-use plastic packaging formats, such as those for condiments in the catering sector, will be banned from January 1, 2030.

Recyclability and Recycled Content

1. • Recyclability Requirements: All packaging placed on the EU market must be recyclable by January 1, 2030.
   • Mandatory Recycled Content: Minimum recycled content targets for plastic packaging are set for 2030 and 2040.

Reuse and Refill Targets

• • Sector-Specific Targets: The regulation sets reuse targets for various sectors, including transport packaging, grouped packaging, and beverage containers.
  • Consumer Options: Businesses in the catering sector must provide systems for consumers to use their own containers or offer reusable packaging options.

Collection and Recycling Systems

• • Deposit and Return Systems: Member States are required to implement deposit and return systems for single-use plastic beverage bottles and metal beverage containers by January 1, 2029, aiming for a 90% separate collection rate.

Hazardous Substances Restrictions

• • PFAS Ban: Food contact packaging containing per- and polyfluorinated alkyl substances (PFAS) will be prohibited.

Compliance and Enforcement

• • Harmonized Labelling: Packaging must include clear labels indicating material composition to facilitate proper waste sorting and recycling.
  • Green Public Procurement: The regulation introduces requirements for public contracts to prioritize sustainable packaging solutions.

These measures aim to create a circular economy for packaging, reducing environmental impact, and promoting resource efficiency. As a grower/packer, aligning your packaging practices with these requirements will be crucial for accessing and maintaining your presence in the EU market.

Other EU Regulations to Know

• Regulation (EC) No 1935/2004: This regulation requires that all materials intended to come into contact with food—such as plastics—do not transfer substances to food in amounts that could harm human health. 

• Regulation (EU) No 10/2011 on Plastic Materials: This regulation focuses specifically on plastics used in food contact applications. It defines the allowable substances in plastic materials and outlines specific migration limits (SMLs) of chemicals into food, along with rules for traceability to ensure each component of the plastic can be identified throughout the supply chain.
• Single-Use Plastics Directive: While not directly applicable to all packaging, the Single-Use Plastics Directive plays a significant role in the EU’s broader sustainability goals. It targets items like cutlery, plates, and straws, aiming to reduce their environmental impact and promote alternatives. Understanding this legislation helps businesses align with the EU’s push towards reducing plastic waste.

Compliance and Penalties

If food packaging doesn’t meet EU regulations, companies can face serious consequences. This can include fines or limits on selling their products. To avoid this, businesses need to stay up-to-date with any changes in the rules and make sure their packaging meets all the necessary standards.

Canada Food Packaging Regulations 

Federal vs. Provincial Regulations

Canada’s food packaging rules can be a bit more complex because they’re managed at both the federal and provincial levels. At the federal level, the Canadian Environmental Protection Act (CEPA) regulates harmful substances that might be used in packaging and encourages the use of environmentally friendly materials. 

Provinces like Quebec and British Columbia have their own rules, especially around waste management and recycling. For example, Quebec requires businesses to contribute to recycling programs, while British Columbia enforces strict guidelines by reducing packaging waste. If you sell products across Canada, your compliance relies on following both national and local rules.

Extended Producer Responsibility (EPR)

Like some states in the US, Canadian provinces use Extended Producer Responsibility programs to reduce packaging waste. EPR means that packaging manufacturers, along with growers and packers, are responsible for the full lifecycle of their packaging, from production to disposal. Canadian EPR is not federally regulated, so implementation is on a province-by-province basis. Most provinces have EPR programs in place today. Here are some examples: 

• Blue Box Program (Ontario): Companies must pay fees to support recycling programs for paper and plastic packaging.
• Recycling and Waste Diversion Programs (British Columbia): Businesses are required to meet specific targets for recycling their packaging materials

Federal Plastics Registry

Canada is also introducing a Federal Plastics Registry, requiring businesses to report detailed data on their plastics usage starting in September 2025. This initiative is part of Canada’s zero plastic waste action plan and emphasizes transparency and accountability. Companies operating and/or selling in Canada should begin to prepare for these reporting requirements now.

Environmental Initiatives

Canada has big goals for making food packaging more sustainable. The Federal government is working to eliminate single-use plastics by 2030, which means businesses need to find alternatives to items like certain food containers. Other key initiatives include:

• Recyclable and compostable materials: Packaging should be designed to be recycled in local systems or composted where facilities exist.
• Zero plastic waste action plan: This plan pushes for 90% of plastic packaging to be recycled by 2030.

Beyond Legislative Regulations

Knowing how retailers are navigating these different rules is also key. Ahold Delhaize is a great example. Although they’re based in the Netherlands, they get about 80% of their revenue from the U.S. market. They’ve developed their own set of sustainability goals and requirements that meet or exceed the regional regulations where they do business. In a sense they’ve created their own sustainability safeguards so that new and changing regulations don’t take them by surprise and put their business at risk. 

It’s not uncommon for retailers like Ahold Delhaize to have slightly different packaging requirements. As a grower or packer looking to sell into retailers, simply meeting the regional legislative requirements for packaging is usually not enough. It’s important to understand the full extent of the requirements outlined by the retailers you work with.

Choose the Right Packaging Partner

Food packaging regulations in the EU and Canada play a vital role in keeping food safe and reducing environmental impact. Staying informed and proactive not only ensures compliance but also helps businesses show their commitment to quality and sustainability.

Working with a packaging partner who understands these regulations—and how retailers are responding—can make a big difference. An experienced partner can guide you through the complexities, help you stay compliant, and even identify opportunities to improve your packaging.

We know how challenging it can be to navigate and keep up with food packaging regulations and sustainability requirements. That’s why our team of experts is ready to help you find the perfect packaging solutions that meet the food packaging regulations of the EU and Canada.  

Ready to get started? Connect with a packaging expert today.

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Let’s take a closer look at what barrier properties are, why they matter, and how to choose the best flexible packaging material for your food product. 

What Are Barrier Properties?

Barrier properties determine how well the packaging controls the inside atmosphere and the conditions your food product requires to stay fresher longer. They’re effectively shields that stop things like oxygen, moisture, light, or germs from getting in and affecting the quality and shelf life of what’s inside. 

Different materials offer different levels of protection. Factors like the composition and thickness make a big difference in how well the packaging performs. Finding compatible barrier properties for your product is key for maximizing shelf life and overall product quality. 

Types of Barrier Properties

Each type of barrier has an important role in controlling the atmosphere inside the packaging. Let’s explore a few of the key properties:

Gas Barrier

A gas barrier keeps air from getting in or out, which prevents oxidation (spoilage caused by air). This type of barrier is especially helpful for items that can lose flavor or texture if they’re exposed to too much air. Foods like fresh meat, cheese, and coffee beans stay fresh longer in gas barrier packaging. 

Light Barrier

A light barrier helps block UV rays and bright light, which can change the color and taste of certain foods. This is important for products like chocolate, spices, and even some fruits and vegetables that can be sensitive to light. 

Moisture Barrier

Moisture barriers keep humidity and other airborne moisture away from your products. This prevents snacks like chips, crackers, and baked goods from getting soggy, helping them stay crunchy and delicious. 

This type of barrier is also great for keeping dried foods, like fruits and jerky, from absorbing moisture and losing their texture.

Microbial Barrier

For items that need a longer shelf life and extra protection from bacteria or other microbes, a microbial barrier is a must. This is key for foods like fresh produce, ground meat, and dairy items that are prone to spoilage. By extending the shelf life, microbial barriers also help reduce food waste.  

Flexible Barrier Material Examples

There are a variety of materials used in flexible packaging, each offering unique advantages:

Metallized Films

These are thin layers of metal (usually aluminum) placed over plastic films. Metallized films create a strong barrier against light and gas, making them ideal for preserving freshness. 

Plastic Polymers

Materials like EVOH (ethylene vinyl alcohol), PVDC (polyvinylidene chloride), and PVOH (polyvinyl alcohol) are commonly used in flexible packaging. Each of these plastic polymers has unique barrier qualities, such as gas resistance, that can be tailored to specific applications. 

Plastic polymers can also be treated with hot needle micro-perforations. This technique creates tiny holes in the packaging, allowing for better airflow and maintaining product freshness. It’s also functionally ideal for microwavable and steamable packaging. 

What to Consider When Choosing Flexible Packaging Material

When selecting the best packaging material, here are some important factors to consider:

• Shelf life: Depending on the projected sale volume and shelf space, your product may require a longer shelf life. Choosing the right material can help reduce waste and increase repeat orders from retailers. 

• Sensitivity to moisture and oxygen: If your product is affected by moisture or air exposure, prioritize a material with strong moisture or gas barrier properties.

• Durability: Flexible packaging needs to stay in good condition from production to the point of sale. Make sure the material is durable enough to handle shipping and handling.

• Availability and cost: Choose a material that fits within your budget and can be sourced easily to prevent delays.

Protect Your Products with Sev-Rend

Choosing flexible packaging material with the right barrier properties keeps products protected and more appealing for consumers. For companies looking to get the most out of their packaging, we offer expert solutions tailored to your unique challenges. 

Ready to switch to smarter packaging? Connect with a packaging expert to find the right material for your food product.  

The post Understanding Barrier Properties for Flexible Packaging appeared first on Sev-Rend.

The decision between sourcing packaging from a domestic supplier or importing is a critical one that has a significant impact on business. In this article, we take a look at the main differences between domestic and import pet food packaging suppliers to help you make an informed choice that supports your company’s goals.

Regulatory Compliance and Quality Standards

Strict packaging regulations mean there’s little room for error and mistakes can be costly. Packers can face fines and penalties, and the impact on your reputation may mean losing new and existing customers.  

One benefit of working with domestic suppliers is that they’re more likely to be familiar with FDA and USDA regulations, as well as retail requirements which can change very quickly. Having a domestic supplier that understands these mandates is an ideal sourcing strategy.

On the other hand, import suppliers may not be subject to the same regulations and may not be as responsive to a change in requirements. This means you risk ending up with packaging that doesn’t meet standards and no fast solution to get the right packaging, which can cause major operational roadblocks. Even if you find a foreign supplier familiar with FDA and USDA regulations, they may not be as familiar with retail requirements or sustainability goals that you’re required to meet.  

Lead Times

Sometimes you need to move quickly to adjust to new retailer requirements. That’s why it’s risky to have too much packaging on hand—you’re left with stock that you paid for but can’t use. But having too little packaging can cause downtime and limit your ability to keep promises to retail partners.  

Having reliable access to packaging when you need it is critical, so it’s important to know how quickly your supplier can respond when you need to make a change. Domestic suppliers have a geographical advantage and can be more responsive to sudden or unexpected changes.   

Importing can be much more challenging by comparison. International suppliers can face shipping delays, custom checks, and other logistical hurdles, slowing your operation as a result. Not only is the lead time longer, it’s also less predictable — the estimated time of arrival is no more than a guesstimate and can vary greatly depending on any of the factors mentioned above.

Cost

Importing pet food packaging may seem like the cheaper option. However, when you account for factors like import duties, you may find your budget stretched by the time you receive your product. In the United States, duty rates can be anywhere between 0% to 37.5%, depending on the product.  

Domestic suppliers offer predictable pricing without many of the hidden costs. Plus, local supply chains can reduce the need to stockpile products. This can mean lower inventory costs, which is especially ideal for smaller packers who may not have the inventory space for large imported orders. 

Communication and Responsiveness

Communication challenges can also throw a major wrench in your process. When a supplier is slow to respond to changes or special requests, you could end up wasting money and space on unusable packaging. Working with a domestic supplier may make communication easier—you won’t have to worry about drastic time differences, and mistakes can be corrected sooner rather than later. 

Of course, not all domestic suppliers are created equal. Just because a supplier is domestic doesn’t mean they’ll have great communication. That’s why it’s important to take a close look at how they operate to ensure they’ll be a reliable partner. 

Sustainability

Three-fourths of pet owners say environmental issues have affected their pet care purchasing decisions, and for 40% that includes the food they feed their pets. Nearly 75% of pet food purchasers also say they feel more positively about brands that take steps to make packaging more sustainable. 

Sustainability can feel like an impossible challenge. Each new “perfect” solution is either too expensive or requires scarce materials and can’t translate to a larger scale. At Sev-Rend, however, we’re all about finding realistic sustainability solutions. We’re constantly innovating to help companies take steps in the right direction and meet the minimum requirements set by retailers and EPR legislation.    

Packaging from international suppliers, on the other hand, has a larger environmental impact due to long-distance shipping, with shipping contributing to 20% of the world’s total carbon pollution.

High-Quality Packaging for High-Quality Pet Food

Choosing Sev-Rend as your supplier means more than just selecting a domestic provider; it’s choosing a supplier that understands the value of partnership. With Midwest roots and a small business mindset, we’re committed to the success of your business and will help you stay on track with your commitments. 

Ready to make the switch to smarter packaging? Connect with one of our packaging experts.

The post Domestic vs. Import: Choosing the Right Pet Food Packaging Supplier appeared first on Sev-Rend.

The rules around packaging are changing fast. New laws called Extended Producer Responsibility (EPR) policies are being introduced across the U.S., aiming to reduce waste and make recycling easier. If product packaging is a part of your business, it’s important to know what these laws mean—we break it down in this simple guide. 

What is EPR?

Extended Producer Responsibility (EPR) is a type of law that makes companies responsible for their packaging even after it’s been used. This means companies will be required to help with recycling and waste management. States like California, Maine, and Oregon have already started using these laws, and more states are likely to follow.

Why is EPR Important?

The need for Extended Producer Responsibility (EPR) policies is driven by several key factors, with the most pressing being the lack of sufficient recycling infrastructure in the U.S. Despite efforts over the years, many areas still lack the facilities or systems needed to properly manage and recycle the vast amounts of packaging waste that’s generated daily. This has led to significant environmental challenges. The fastest way to build up the recycling infrastructure is with the support of companies who are producing and using the packaging for their products. 

How Do EPR Policies Affect the Packaging Industry?

EPR policies bring new challenges to the business landscape. Companies may face increasing costs to meet recycling targets and comply with the laws. However, these policies also push the industry to create better, more readily recyclable packaging options.

Which States Have EPR Laws?

Each state with EPR laws has its own timeline and requirements, making it crucial for producers to stay informed and prepared for the specific regulations in their state. Compliance involves joining relevant organizations, reporting data, and paying associated fees, all of which are being phased in gradually.

By understanding these timelines and requirements, companies can better navigate the complex landscape of EPR regulations and ensure they meet all necessary obligations as they come into effect.

States With EPR on the Horizon

While only seven states currently have EPR laws, many are following suit. According to the National Caucus of Environmental Legislators, several U.S. states including Minnesota, New York, and Tennessee are in the process of introducing or debating Extended Producer Responsibility (EPR) laws. 

States that Have EPR Bills Introduced

• Minnesota
• New York
• Tennessee
• Illinois
• North Carolina 
• Rhode Island
• New Hampshire

States Working to Introduce EPR

• Hawaii 
• Massachusetts

The Future of EPR: How to Stay Ahead of the Curve

As more states in the U.S. adopt EPR policies, the regulatory landscape will continue to evolve. Packaging companies must be proactive in understanding these changes and preparing for what’s to come. This involves not only staying informed about current laws but also anticipating future regulations and trends.

To navigate this complex environment, it’s essential to partner with a packaging company that has a deep understanding of EPR laws and can provide the guidance and support needed to remain compliant and competitive. Sev-Rend’s team is uniquely positioned to help businesses navigate the intricacies of EPR policies. With our expertise in sustainable packaging solutions, we can help you get ahead of regulatory changes and stay compliant in every state.

Have more questions about EPR? Connect with a sustainable packaging expert.

The post The 2024 Guide to EPR  appeared first on Sev-Rend.

While creating a frozen product line is one way for existing producers to diversify their product offerings, it might not be a feasible solution for every company due to the significant capital investment required to establish new freezing processes. To help you determine if the juice is worth the squeeze, we create this quick guide to the top benefits of frozen. 

Top 4 Benefits of Frozen Food

1. Industry Growth and Market Potential: The frozen food market is booming. According to IBIS World, “Over the past five years, frozen food producer revenue has been climbing at a CAGR of 6.0% and is expected to reach $53.1 billion in 2024, including a 15.2% anticipated surge in 2024 alone. This large uptick during the year can be attributed to the heightened adoption of healthier options in response to increasing health consciousness and dietary restrictions.”
   
2. Expanding Shelf Presence: Expanding into frozen foods offers produce suppliers a unique opportunity to increase their brand’s footprint in stores. You can secure shelf space in both the produce and freezer sections, effectively doubling your brand’s visibility. This expanded presence not only boosts sales potential but also enhances brand recognition among a broader customer base.
3. Increased Shelf Life and Reduced Waste: Frozen foods last longer than fresh produce. With a longer shelf life, there is less urgency for products to sell quickly, reducing the risk of spoilage and contributing to a more sustainable operation. This is particularly beneficial as consumers and retailers alike focus on minimizing waste​.
4. Profitability and Efficiency: The frozen food industry boasts profit margins of around 10%-20%, typically the most profitable grocery category behind fresh produce.

Operational Considerations

There are several key operational requirements to consider when determining if the benefits of expanding into frozen foods outweigh the costs for your business.

1. Freezing Processes and Startup Costs: Implementing a frozen product line comes with significant startup costs. This includes acquiring specialized freezing equipment, setting up temperature-controlled storage, and potentially redesigning your production line. For small to mid-sized businesses, these costs can range from $10,000 to over $100,000, all depending on the scale of your operation​. The freezing process itself can involve either blast freezing, tunnel freezing, or other methods, each with its own cost and operational implications. It’s essential to factor in these upfront investments and ongoing operational expenses when considering whether to enter the frozen market.
2. Packaging for Frozen Products: Packaging priorities and material requirements for frozen food differ from fresh produce. Opaque packaging is a leading design choice in the frozen category (rather than the transparent plastic we see in produce). There are also no barrier requirements, whereas with produce, barrier properties are critical for keeping food shelf-stable. Flexible packaging options, such as roll stock and stand-up pouches, are commonly used for frozen food because they’re lightweight and easy to pack in. They’re especially great for higher volume (value-size) packing and high-quality frozen bags can offer the same durability as cardboard boxes.

Choosing a Strategic Packaging Partner

To successfully enter the frozen food market, it’s essential to work with a packaging partner who understands both the industry and your specific needs. Reliable packaging suppliers with quick lead times, customizable solutions, and innovative material options that meet both performance and sustainability requirements are critical to your success. 

It’s a good idea to look for a supplier that can navigate the complexities of sustainable packaging requirements for you and provide adaptable solutions that help you put your strongest foot forward when launching a new line of frozen food. 

Start with a Free Packaging Sample

Sev-Rend specializes in providing packaging solutions that are specifically designed to meet the unique demands of the frozen food sector. Not only are we dedicated sustainability partners, but we offer high-quality stand-up pouches and roll stock that help you maximize your brand in stores. 

Get started today with a free sample.

The post 6 Things to Consider Before Launching a Frozen Food Line appeared first on Sev-Rend.